Winder AC Drivers Market Conditions
Large automatic winding machine with base design are generally carried ,directly fixed on the ground, high-quality cast iron base, its role is to ensure that adequate winder centripetal force on the ground, improve stability and reduce winder vibration at work.
When the winding machine in the correct manner is mounted on an appropriate foundation, allows the winding machine at high speed will not cause the necessary deformation, wear and vibration, which can maintain long-term rigidity of the machine body and a coil quality. Middle & small winding machine,which need a relatively sturdy table, workbench necessarily need to install the appropriate damping device, if Winder install fulcrum position and distribution of improper or unreasonable fixation methods, it will affect the whole performance and its life.
For the use of Winder enterprises, is to build on the venue requirements for routing equipment and placement of foundation work or workbench, Winder for places needs environmental requirements, the specific requirements generally include the following:
1 Winder table and foundations must suitable with the model of winder base, and to ensure it is installed on a winding machine solid and reliable, ensuring have reliable earthing equipment, ensure that there are no major sources of interference around .
2.Winder table and foundations should have sufficient strength and stiffness to avoid excessive vibration while winder speed is high, the guarantee does not affect the vibration of the winding machine precision and its life , does not affect the quality of the coil, equipment and buildings near winder should not have an adverse impact.
3. Winder table and foundations should have stability and durability, waterproof non-slip and erosion of harmful objects, to ensure that no deformation or partial settlement. When placed in Winder likely to suffer from chemical liquid, oil or corrosive environments, the foundation should be added to the protective layer. For example, the surface of the ground coated anti-acid, anti-oil slurry of sand, and let drain, drip grooves.
The total focus of the center of gravity of the foundation and the bottom the winding machine and table and foundations seeking solidarity in the same vertical line.
5.Large Winder foundation should be prepressing before the machine install, quality prepressing is 1.25 times the total quality and customer Winder Maximum workpiece quality combined.Prepressing thing available steel, sand and pebbles. Prepressed matter should be evenly pressed on the ground, in order to ensure a uniform ground subsidence. Pre-press work to be carried to the foundation no longer continue to sink so far.
Many customers do not realize that the use of environmental performance of its winding machine have much impact. Stressed the importance of winding machine installation environment, temperature NC Winder, humidity, dust, vibration and other environmental needs strict control, Winder shall be arranged to facilitate the process flow, regulate the production of raw materials and semi-finished products transportation and storage, good facilities and reasonable working environment conducive not only to ensure the quality of the coils of the winding machine maintenance is beneficial.
绕线机数控化趋势明显
Winder NC evident
1. Necessity of a macro perspective transformation
From a macro point of view, military and civilian industrial machinery industrial countries in the late 1970s and early 1980s, has begun large-scale application of industrial CNC system. Its essence is that the use of information technology to traditional industries (including military and civilian machinery industry) for technological transformation. In addition to using CNC equipment, FMC, FMS in the manufacturing process, but also in product development, including the implementation of CAD, CAE, CAM, virtual manufacturing and implementation of MIS (management information system) in production management, CIMS and so on.
And an increase in its production of IT products, including artificial intelligence and other content. As a result of IT on foreign military and civilian machinery industry in-depth transformation (called information technology), and ultimately makes their products in the international military and civilian market competitiveness greatly enhanced. And we are about 20 years behind in terms of information technology to transform traditional industries than in developed countries. If China Winder ownership, the proportion of CNC routing machines (CNC rate) is significantly improved. This explains the necessity of Winder NC transformation from a macro.
2.microscopic look at the transformation of necessity
from the microscopic point of view, NC Winder has the following outstanding advantages over conventional winding methods, but these advantages come from the power of the numerical control system contains the computer.
a. You can wound a conventional winding process is impossible or difficult wound out of the coil. Since the computer has superior computing power, you can accurately calculate the instantaneous axis of each instantaneous movement should exercise, it can synthesize complex winding movements.
b. You can automate the process, but is flexible automation, which is much higher efficiency than the traditional process. Since the computer has memory and storage capacity, the program can be entered to remember and stored, then the procedure laid down in order to execute automatically, enabling automation. NC Winder long as the replacement of a program, you can achieve another coil winding automation, so that a single piece and small batch production can be automated, it is called to achieve a "flexible automation."
c. High precision machining coil inductor resistance and the dispersion of small dimensions enable easy assembly, batch yield greatly improved.
d. be centralized multi-process, and less frequent parts handling in the workplace.
e. now fully automatic models, with automatic alarm, automatic monitoring, automatic compensation, and other self-regulatory function, which enables the winding machine unattended work.
f. the benefits derived from the above five. Such as: reducing the labor intensity, saving labor (one person can operate multiple Winder), reduced tooling, shorten production cycles and new product trial period, you can react quickly to market demands and so on.
These advantages are not imagine predecessors, is a very significant breakthrough. In addition, Winder NC or implement basic FMC (flexible manufacturing cell), FMS (Flexible Manufacturing System) and CIMS (Computer Integrated Manufacturing System) and other enterprise information transformation. Manufacturing Automation CNC technology has become the core technology and the underlying technology.